Flexo Operator
Job Purpose:
To produce a variety of packaging using a 2 color +/- printed, slotted, glued boxes and following all the required safety rules direct and assume responsibility for the headsetter and helper in the production of customer product orders and workflow. Perform all duties in a manner that demonstrates the highest level of safety, quality, and respect.
Primary Responsibilities/Essential Functions:
Communicate with forklift operators to bring correct stock to the machine
Check stock for size, scoring and grade before setting up the machine
Set print, one or two colors, as specified by work order
Check for correct PH and color using special test equipment
Check for correct placement of print
Set scores and slotting blades as specified by work order
Check for correct placement of scores and slots
Periodically check a sample during the production run to ensure all specifications are being met
Stack product on carts for easy mobility to the next workstation per the instructions on work order
Label each cart with part number and next job center for each unit of product
Documents production and production process by completing work orders
Maintains quality standards by conducting machine operator PMs and making equipment adjustments as needed.
Helps prepare others for production job responsibilities by demonstrating operational procedures.
Completes and maintains records according to production and quality standards by reviewing all quality assurance documents, conducting first-piece inspection and completing production report.
Contributes to team effort by accomplishing related results as needed.
Ensuring that any special customer requirements are met.
Responsible for safe handling finished product in a safe manner, and to ensure quality.
Maintains production operations by following policies and procedures
Maintains safe working environment by complying with procedures, rules, and regulations.
Maintains cleanliness of manufacturing and storage areas using 5S standards.
Contributes to team effort by accomplishing related results as needed.
Lifting raw or finished material weighing 50-75 pounds
Standing all day
Other duties as required.
Skills/Qualifications:
Safety Management,
Documentation Skills
Manufacturing Quality
Specialty Tooling
Manufacturing Methods and Procedures
Manufacturing Experience
Training Experience
Reporting Skills & Attention to Detail
Power Tools
Control Engineering gauges, jigs, and other measuring devices as required to check product.
Training Requirements:
QSP
WI
Records/Forms
NCC-QSP-205 (Document Control)
NCC-WI-011/01 (ISO Awareness Training)
NCC-D-001 (Quality Policy)
NCC-QSP-208 (Product Identification and Traceability)
NCC-WI-009 (Production Packet 101)
Factory Ticket
Work Order
NCC-QSP-209 (Process Control)
NCC-D-010 (Process Control Plan - Foam)
NCC-D-009 (Quality Plan - Foam)
OSM Tag
Bale Tag
NCC-QSP-210 (Inspection and Testing)
NCC-WI-013 (First Piece inspection Training)
NCC-D-015 (Poly-Ethylene Foam Descriptions)
NCC-D-017 (In-Process Sampling Chart)
Packing Lists
NCC-QSP-211 (Inspection, Measuring and Test Equipment)
NCC-WI-012 (How to use a tape measure)
NCC-WI-013 (First Piece inspection Training)
NCC-WI-014 (Calibration Tape Measures)
Gauge List – QF- 7.6-2
Calibration Log
NCC-QSP-213 (Control of Nonconforming Product)
NCC-D-010 (Process Control Plan - Foam)
Nonconforming Red Tag
NCC-QSP-214 (Corrective Action Process)
Internal Problem Investigation Form
Unicar
NCC-QSP-215 (Handling Storage Packaging Preservation Delivery)
NCC-D-013 (Strap & Wrap Bale Tag Handling)
NCC-D-014 (Stacking Patterns)
NCC-QSP-216 (Quality Records)
NCC-QSP-218 (Training)
NCC-WI-011/01 (ISO Awareness Training)
NCC-D-001 (Quality Policy)
Training Needs Outlines
Employee Training Record (NCC-F-052)
Classroom Training Form (NCC-F-008)
Employee Training Matrix (NCC-R-004)
NCC-QSP-221 (In-Process Inspection)
NCC-WI-009 (Production Packet 101)
First Piece/In-Process Inspections Form
NCC-D-010 (Process Control Plan - Foam)
NCC-D-009 (Quality Plan - Foam)
NCC-QSP-310 (Converting Finishing Process Control)
NCC-WI-013 (First Piece inspection Training)
NCC-D-015 (Poly-Ethylene Foam Descriptions)
NCC-D-017 (In-Process Sampling Chart)
Process Control Plans
Quality Control Plans
Unicorr is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected veteran status, age, or any other characteristic protected by law.