Control Engineer

Job Description: Job Overview:The Controls Engineer position serves as a technical resource to both skilled trades and production departments. The controls engineer is a support function that addresses open issues on new and existing equipment, developing and implementing continuous improvement projects designed to achieve key performance Indicators (KPIs) and addressing daily performance issues. This position serves as a 2nd level emergency support to the emergency maintenance team for unplanned operation equipment stoppages and out-of-process conditions. This position participates in a cross-functional team to resolve highly technical equipment failures. Controls Engineers also work closely with equipment and robot logic to maintain production throughput of Detroit Engines and Axles.Core Functions - 100 mile view:-Working directly in the technical services team (TT/ODS) primarily supporting M1 Detroit Trans-Axles Assembly and Gearset Machining Business Units-Direct production line support of controls logic, PLC and NC programming in Siemens based hardware platform (70%)Continuous process and machine improvement (10%)Daily performance reporting of equipment wellness for current emergency and/or planned/project maintenance from a control's perspective (10%)Controls related document management (5%)Shop Floor Management participation and support (5%)Additional Functions/Duties:Direct interaction, support and collaboration with skilled trades maintenance, maintenance team members and production team membersWeekend, holiday, and vacation coverage for fellow Controls Engineers across all operational business units in manufacturingInteraction and support with original equipment manufacturers and material component vendorsSkills:Main focus is manufacturing shop floor support to the Detroit Trans-axle production departmentsTroubleshoot, implement, and support hardware and software for PLC, CNC, HMI, and Robot controls (Siemens S7-300, S7-1500, Siemens NC Powerline/Solution line).Troubleshoot, implement, and support device level networks (Profibus/Profinet).Troubleshoot, implement, and support servo and variable frequency drive hardware and software(Siemens Hardware).Assist skilled trades in machine stop/fault recovery diagnosis and repairImplement and support manufacturing monitoring systems with emphasis on interfacing to higher level systems.Apply controls technology to new and existing processes to provide optimal manufacturing solutions.Program robot positional points and robot control sequences (Kuka/Fanuc)Provide controls technical assistance and support to manufacturing operations.Participate in teams and cross-functional groups.Education/Experience:Bachelor’s degree in electrical engineering, Control Systems Engineering, or related discipline required.5-7 years of experience in controls engineering or industrial automation (internship experience preferred).Knowledge of CAD software and Microsoft Office applications is a plus.Knowledge in manufacturing equipment hardware and software design practices & standards (i.e. PLCs, NCs, HMI’s, servo systems, safety, etc.)Proficient with PC hardware and commercially available software (i.e. Windows, etc.)Knowledge of networks & database operationKnowledge of Siemens PLCs, drives, servos and softwareKnowledge of Allen Bradley PLCs, drives, servos and softwareRobot Programming (Fanuc/Kuka) and Vision systems (Cognex)High level of interpersonal skills to work effectively with othersUnderstanding of manufacturing processesEffective oral and written communication skillsIntermediate to advanced computer skillsProficiency in Microsoft OfficeExperience in AutoCAD or equivalent applicationExperience in multilayer reporting and proficiency in verbal and written communicationComments for Suppliers: Please source candidates comfortable working in a plant/industrial environment in a maintenance capacity supporting daily production.