Process Controls Engineer

Position SummaryThe Process Controls Engineer supports the automation, instrumentation and control systems used inMDG’s manufacturing operations, including fermentation, downstream processing, drying and blending.This hands-on role ensures that equipment used in the day-to-day manufacturing of microorganisms andblending of microbial feed and bioaugmentation products performs in optimal condition and activelyparticipates in the design, implementation and commissioning of new equipment and processes. TheProcess Controls Engineer partners with Engineering, Maintenance, Operations and R&D to enhancesafety, reliability and efficiency through robust control strategies and data-driven process improvements.Key Responsibilities Maintain, troubleshoot and optimize PLC, HMI and SCADA systems supporting manufacturingoperations. Create, test and document all required PLC control logic and HMI interfaces for new and existingequipment. Troubleshoot and isolate equipment issues (mechanical, electrical and controls) to minimizeunplanned downtime. Work with maintenance personnel to implement repairs and control system changes whileminimizing impact to production. Interpret, update and help develop technical documents such as P&IDs, equipment lists, logicdiagrams, schematics, control narratives and network diagrams. Coordinate with outside mechanical and electrical contractors and integrators to complete workoutside MDG core competencies. Integrate existing standalone equipment into the corporate network for remote monitoring, datacollection and control. Perform and document PLC, HMI and SCADA software updates, including backups, versioncontrol and change management. Develop interfaces and data flows to collect production data into databases or historians (e.g.,SQL Server or similar) to support reporting and analysis. Analyze process data and trends to identify improvement opportunities and implement controlsystem changes to enhance process stability, yield and throughput. Support startup, commissioning and validation of new equipment, automation upgrades andprocess changes. Provide training and basic troubleshooting guidance to operators and maintenance personnel onautomated systems. Evaluate current and emerging automation technologies for potential application at MDGProvide support for non-routine work hours during startups, shutdowns or critical troubleshooting. Perform other duties as requested, directed or assignedAdditional Responsibilities Participate in cross-functional continuous improvement, root cause analysis and safety initiatives Contribute to the development and periodic review of standard operating procedures (SOPs) andbest practices related to process controls and automation.Work Environment Work is performed in a combination of office, laboratory, and fermentation production facilityenvironments. Frequent interaction with manufacturing equipment and process areas, including wet, humid,dusty and noisy conditions. Regular collaboration with Operations, Maintenance, Engineering and R&D teamsMinimum Qualifications Bachelor of Science in Electrical, Automation/Controls, Mechanical, Chemical Engineering, orclosely related discipline. 0–5 years of experience installing, maintaining, or supporting plant-floor mechanical, electrical,and/or automation systems in a manufacturing setting. Working knowledge of PLCs, HMIs, and industrial instrumentation (e.g., flow, pressure,temperature, level, pH). Basic understanding of electrical control panels and industrial networking conceptsPreferred Qualifications Experience in fermentation, biotechnology, food, pharmaceutical, or chemical manufacturing Hands-on experience with PLC platforms such as Allen-Bradley, Siemens, ABB or similar, andHMI/SCADA software such as FactoryTalk, AVEVA InTouch, or equivalents. Familiarity with process instrumentation, industrial communication networks (e.g., Ethernet/IP,Profibus, Modbus), and OT cybersecurity best practices. Experience with data collection tools, historians, or basic data analytics (e.g., SQL, dashboards)to support decision-making.Technical Skills PLC programming, troubleshooting, and commissioning HMI/SCADA configuration, alarm management, and user interface design Instrumentation calibration, configuration, and troubleshooting Reading and creating P&IDs, electrical schematics, logic diagrams and control narratives Root cause analysis, corrective actions, and preventive maintenance planning for controlsystems. Basic database and network concepts related to industrial automationNon-Technical Skills Strong analytical and problem-solving skills with attention to detail Effective verbal and written communication, including clear documentation Ability to work collaboratively in cross-functional teams and with external vendors Organizational skills with the ability to manage multiple priorities in a fast-paced environment Continuous improvement mindset with strong safety and quality orientationLicenses/Certifications None required; relevant certifications in controls/automation (e.g., vendor PLC certifications) are aplus.Physical & Safety Requirements Mandated use of company-issued uniform and Personal Protective Equipment (PPE) Adherence to all company safety procedures and regulations to maintain a safe workingenvironment. Majority of work is conducted in a fermentation production facility and includes frequent exposureto wet, humid, dusty, and noisy conditions. Work includes lifting (up to 50 lbs.), standing, walking, as well as occasional scooping, kneeling,or crouching. May be exposed to airborne particles and chemicals used in fermentation production facilitiesDisclaimerAdherence to all food safety procedures as per FDA regulations, including the FDA Food SafetyModernization Act (FSMA) or any other applicable federal, state, or local food safety regulations.Powered by JazzHRnXtfwdMxxx