Process Engineer

Process Engineer Walter Tools - Greer, South Carolina Solid Carbide Drills Manufacturing & Reconditioning About Walter Tools Founded in 1919 and headquartered in Tübingen, Germany, Walter has over 100 years of expertise in precision cutting tools for milling, turning, grooving, drilling, and threading. With 3,800 employees and customers in more than 80 countries, Walter combines global reach with deep Engineering Kompetenz. Our Greer, SC production unit manufactures Walter Titex solid carbide drills and operates a key reconditioning center for drills and endmills across North America. About the Role Walter Tools is seeking a driven and technically skilled Process Engineer for our Greer, South Carolina production facility. This role is embedded in our production environment, working hands-on alongside CNC operators to develop, improve, and sustain all manufacturing processes for solid carbide drill production and reconditioning services for drills and endmills. The Process Engineer reports to the Engineering Manager and plays a key role in process stability, quality improvement, and continuous improvement initiatives across the facility. Key Responsibilities Process Development & Manufacturing EngineeringDevelop, test, and implement CNC grinding programs, tooling configurations, and process parameters for solid carbide drill manufacturing and reconditioning on ANCA, Rollomatic, and Reinecker platformsCreate and maintain manufacturing process drawings and routings that clearly define process steps, feeds, speeds, wheel specifications, and quality checkpoints for all machines in the facilityBuild and maintain manufacturing standards and routings for all products manufactured and reconditioned at the Greer facilityUse AutoCAD and ANCA/Rollomatic/Reinecker software to develop tool geometry drawings and manufacturing process documentationOwn and develop grinding wheel design specifications, dressing programs, and wheel qualification procedures to ensure consistent tool geometry and surface finish across all production and reconditioning operationsDevelop and maintain process standards for edge preparation operations, including honing and chamfering, to ensure cutting edge consistency and tool performance on both new drills and reconditioned toolsDefine and improve coating preparation and post-coat inspection processes in coordination with coating suppliers; establish acceptance criteria for PVD/CVD-coated tools to ensure coating adhesion, thickness, and coverage meet specificationDevelop and standardize packaging and labelling processes for finished new drills and reconditioned tools, ensuring compliance with Walter branding standards, customer requirements, and shipping regulationsDevelop and implement operating methods and procedures to eliminate process problems and improve product quality and consistencyEstablish stable, repeatable grinding and reconditioning processes; define and document control plans and process capability expectationsSupport the introduction of new drill geometries and reconditioning programs, including process validation and operator qualificationManage the manufacturing change process; recommend and implement changes to process instructions, drawings, or routings based on quality feedback or improvement opportunities Continuous Improvement & CollaborationActively engage in continuous improvement projects using Lean and Six Sigma methodologies to reduce scrap, cycle time, and process variabilityWork closely with CNC operators, and the quality team to identify root causes of defects and implement corrective actionsCollaborate with other Walter and Sandvik plants to identify and implement best practices applicable to the Greer production unitLead projects end-to-end: define scope, create and maintain timelines, and follow up on progress and resultsSupport local and global engineering and production projects as required Training & DocumentationTrain operators on new equipment, grinding programs, processes, and quality standardsCreate work instructions, process documentation, and training materials to support consistent execution on the production floorConduct training and presentations to employees at all levels on process changes, new products, and improvement initiativesServe as the liaison between engineering and production, ensuring clear communication of process requirements and change implementations EHS & ComplianceFollow all safety, health, and environmental procedures in accordance with company policy, OSHA regulations, and ISO 9001, 14001, and 45001 standardsSupport production together with maintenance to ensure machines are functioning at the desired performance and safety level Your ProfileBachelor's degree in Manufacturing Engineering, Mechanical Engineering, or a related field; or equivalent knowledge gained through 5+ years of hands-on experience in a CNC machining environment5+ years of experience as a process engineer or CNC operator in a precision machining or cutting tool manufacturing environmentHands-on experience programming and operating CNC grinding machines; experience with ANCA (iGrind/ToolRoom), Rollomatic, or Reinecker platforms is a strong advantageKnowledge of solid carbide cutting tool geometry (drills, endmills) and grinding wheel selection, dressing, and process optimizationProficiency with AutoCAD or similar CAD/design software for manufacturing process drawingsStrong problem-solving and analytical skills; ability to work independently and take full ownership of projectsProficient in Microsoft Office (Excel, Word, PowerPoint); experience with SAP or similar ERP systems is a plusStrong written and oral communication skills in English; ability to train, present, and collaborate across all levels of the organization Required CompetenciesHands-on, self-driven approach with high comfort working directly on the production floorStrong process improvement mindset with exposure to Lean manufacturing and continuous improvement principlesAbility to read and interpret engineering drawings, GD&T, and manufacturing specificationsProject management skills: ability to lead and track multiple projects simultaneouslyCollaborative team player with strong interpersonal skills across engineering, quality, and operations teamsBasic Six Sigma knowledge or certification is a plus Benefits We OfferExcellent 401(k) plan: company match of 1⁄2 up to 3% PLUS 5% company contribution every paycheckCompany-paid life insurance at 2x annual salary and company-paid Short-Term DisabilityCompetitive medical, dental, and vision insurance plus many elective benefitsTuition Reimbursement ProgramCompany discounts on new vehicles, cell phones & plans, hotels, rental cars, and moreGenerous Paid Time Off (PTO), paid parental leave, and 11 paid holidays Our Culture At Walter we believe that diversity of experience, perspective, and background leads to a better environment for our employees, our business, and our customers. We are equally proud of our precision manufacturing roots and our commitment to continuous improvement and engineering excellence. We look forward to meeting you!