Process Technician

*Process Technician – Plastics Manufacturing* *Location: West Bend, WI* *Shift: 2nd Shift | 3:45 PM – 12:15 AM* *Pay: $33.00–$34.00/hour + $1.00/hour shift differential* *Schedule: Full-Time* *Position Summary* · We are seeking an experienced Process Technician with a strong background in plastics manufacturing, injection molding, and/or extrusion blow molding to join a growing medical manufacturing operation in West Bend, WI. · This position is responsible for setting up, operating, troubleshooting, and optimizing molding processes to ensure production runs safely, efficiently, and consistently meet quality standards. The ideal candidate will have hands-on experience as a Process Technician and be able to quickly troubleshoot molding processes, equipment, tooling, and product quality issues. · This is a great opportunity for a plastics professional who enjoys working with advanced automated equipment and wants to contribute to the production of medical devices and components in a quality-focused manufacturing environment. *Key Responsibilities* _Process Setup & Production:_ * Set up, start, and optimize injection molding and/or extrusion blow molding equipment. * Perform mold and tooling changes while minimizing production downtime. * Establish and verify machine settings and process parameters. * Monitor production processes to ensure consistent quality and efficiency. * Perform machine startup and shutdown procedures according to established requirements. * Document machine settings, process parameters, production data, and adjustments. _Troubleshooting & Process Optimization:_ * Troubleshoot molding processes, tooling, equipment, and product quality issues. * Identify root causes of production and processing problems and implement corrective actions. * Make process adjustments to maintain product dimensions, appearance, quality, and production efficiency. * Work with maintenance personnel when equipment repairs are required. * Identify opportunities to reduce scrap, downtime, waste, and production inefficiencies. * Participate in continuous improvement initiatives. _Quality & Inspection:_ * Perform in-process quality inspections using tools such as: * Calipers * Gram scales * Magna-Mike gauges * Other precision measuring equipment * Verify products meet established specifications and quality requirements. * Complete production and quality documentation accurately. * Follow all applicable GMP, GDP, quality, and manufacturing procedures. _Equipment & Automation:_ The facility utilizes advanced plastics manufacturing equipment, including: * Extrusion blow molding equipment * Injection molding equipment * Multi-head parison systems * Automated downstream equipment * APC/process control systems * Six-axis robotics * Automated pallet wrapping and banding systems · Experience with automated manufacturing equipment, robotics, or vision inspection systems is highly valued. _Team Support:_ * Work closely with operators, technicians, maintenance, quality, and production personnel. * Assist with training and mentoring less-experienced team members. * Support production during breaks, shift changes, and staffing needs. * Communicate production or process concerns effectively to management. * Maintain reliable attendance and flexibility for overtime when needed. *Qualifications* Required * High school diploma or GED. * 1–2+ years of Process Technician experience in plastics manufacturing. * Hands-on experience with injection molding and/or extrusion blow molding. * Strong understanding of plastics processing and molding principles. * Strong mechanical aptitude and troubleshooting skills. * Experience with molds, tooling, processing equipment, and machine setup. * Ability to read and understand work instructions, production documentation, and equipment manuals. * Basic computer skills and ability to learn manufacturing software. * Strong understanding of measurements, fractions, decimals, and basic mathematics. * Strong communication, organizational, and problem-solving skills. * Ability to work independently while contributing effectively to a team. *Preferred* * Experience manufacturing medical devices or other regulated products. * Cleanroom manufacturing experience. * Experience with automated equipment, robotics, APC systems, or vision inspection. * Technical school, vocational training, or related education. * Experience with Lean Manufacturing, Six Sigma, or continuous improvement. *Work Environment* * Fast-paced plastics manufacturing environment. * Production of medical devices and components. * Cleanroom manufacturing environment with required gowning and PPE. * Exposure to automated molding and production equipment. * Must be comfortable standing and walking for extended periods. * Must be able to bend, reach, stoop, perform repetitive movements, and regularly lift up to 25 pounds. Pay: $33.00 - $34.00 per hour Benefits: * 401(k) * Health insurance * Paid time off * Vision insurance Work Location: In person