Advanced Manufacturing Engineer

Angstrom Group of Companies is a leading Tier 1, full-service supplier providing high-quality solutions to automotive and industrial original equipment manufacturers (OEMs). Angstrom offers a diversified product portfolio with vertically integrated manufacturing capabilities. Angstrom has 30+ manufacturing locations across North America, South America, and Europe. Core manufacturing units process Metals (Casting, Stamping, Forging, Welding, Machining, and Assembly), Resin (Injection Molding, Foam, and Fiber), and Electrical components (Wire Harnesses, Lighting, and assembly modules).Minimum of 4 years of actual on-the-job experience ( no internship or fresh graduates)RESPONSIBILITIES:AME leads new projects right from the inception of the program till manufacturing launch, which includes prototype part development, APQP, manufacturing process planning, FMEA, selection of equipment, tooling design, developing infrastructure, conducting trial production, installation of manufacturing cell, executing PPAP, proving Run Rate, monitoring initial production run, and sign off from production. Implement advanced manufacturing techniques in existing production processes to maximize throughput / OEE. Resolves issues with design, manufacturability, or build sequences.Develop new product process design, PFD, FMEA, and prepare manufacturing equipment proposals to execute project deliverables in coordination with the Cross Functional TeamDevelop and execute prototype plans as per customer requirements.Recommend new manufacturing equipment by identifying vendors, evaluating equipment capabilities, service history, and service support. Secure buy-off from the CFT team.Ensure that sourced equipment and tooling meet established standards and project requirementsLead pre-production activities in coordination with the production departmentLead PPAP and Run Rate to meet project deliverablesInputs and configures BOM’s, routing and master data to the ERP system.Develop process drawings, manufacturing instructions, control plan and work instructions for new products, machining, welding, assembly fixtures, and toolingDevelop financial evaluations of potential major capital investment projects and provide documentation of investment vs payback to the superior.Coordinate manufacturing changes for the approved Engineering Change RequestEvaluate existing methods of operations, routings, processes, tooling, etc., and recommend and/or initiate changes or modifications to update and achieve optimum operating efficiencies and manufacturing economies.Develop and manage plant layouts, CAD drawings, and operational design conceptsInstall and conduct equipment capability and certifications with the help of maintenanceCoordinate and conduct new project PDT meetings with the customer and supplier.Application of lean concepts and capacity planningApplication of error-proofing techniquesPeriodic review of process capability studies and initiate action to reduce FMEA / RPNIdentify and address safety and ergonomic issues, as identified.Keep regular communications, periodic meetings with program management on new program awards, and the status of awarded programsSupport Sales on RFQs, cost estimation, and technical presentation to seek new businessDo participate in corrective preventive actions for customer and internal complaintsMust be able to take the production engineer role in case new project activities are completedQUALIFICATION AND KNOWLEDGE:Associate Diploma or Degree in Industrial / Mechanical / Manufacturing Engineering requiredMinimum of 4 years of actual on-the-job experience ( no internship or fresh graduates) in Engineering, product development, manufacturing in Automotive and/or Automotive Supply baseMust have process experience in Machining, Welding (MIG, TIG), Robotic welding, Press Assembly, Fixture, Automation and cutting tools knowledge requiredAdequate knowledge of Problem-Solving methods, SPC and SQC tools requiredAuto CAD, Solid Works skill setHighly knowledgeable in APQP process, PPAP, PFMEA, PFD, Control Plan and WIKnowledge in GD&T and Lean manufacturingKnowledge in International Quality Management System - IATF 16949:2016/ISO 14001 /OHSAS and State Law in Industrial RegulationsProven ability in execution of project plans that have achieved the identified targetsUnderstanding safety procedures and ability to work in a manufacturing environmentMust be able to train, assist, lead, direct, instruct and discipline employeesStrong sense of time management and urgencyAbility to manage, navigate unexpected challenges with a focus to rapidly find solutionsPHYSICAL REQUIREMENTS:Sitting, squatting, walking, bending 8 –10 hours per dayMust be able to lift 50 lbs. or more.Must be able to work in different weather conditionsExposure to production environmentWORK ENVIRONMENT:This role functions in a welding, assembly and machine shop environmentThis role routinely uses standard and special purpose equipment such as CNC machines, robots, welding, assembly fixtures and toolsTechnicians often work in assembly lines or automated production floorsSAFETY REQUIREMENTS:Must wear Personal Protective Equipment when in a production areaAngstrom NA LLC is an Equal Opportunity Employer. Employment at Angstrom NA LLC is governed by merit, qualifications, and professional competence. Angstrom NA LLC does not discriminate against any employee or applicant because of race, creed, national origin/ethnicity, color, religion, gender identity/expression, sexual orientation, marital status, age, veteran status, disability status, genetic information, pregnancy or related conditions, or any other basis protected by law.Applicants requiring reasonable accommodation to the application/interview process should notify the Human Resources Department.