Principal Mechanical Engineer, Development

Job DescriptionBAE Systems is seeking a Senior Mechanical Engineer to join our team in Merrimack, NH!“We Protect Those Who Protect Us®” is our mission, and we’re looking for engineers who share our passion in developing a full range of first-of-its-kind technologies and equipment to protect air, land, and naval warfighters on all fronts. At our Nashua, New Hampshire site, the Countermeasure & Electromagnetic Attack Solutions team provides next-generation threat detection and countermeasure solutions that provide unparalleled electronic warfare capabilities to enhance mission survivability.If you are an individual who thrives in Agile hardware development environments, then we are interested in hearing from you! This exciting role spans the full product lifecycle - business capture, development, production, testing, sustaining - for a variety of complex defense products and technologies. You will collaborate closely with other electrical, mechanical, software, firmware and test engineers, as well as product managers and stakeholders to develop excellent solutions.We are looking for candidates who are detail-oriented, possess strong analytical skills, and have a passion for continuous improvement. You will be responsible for ensuring the performance, quality, and reliability of electronic products through rigorous design, analysis, and testing. In addition, the ideal candidate has experience with, and is a strong advocate of, Agile hardware development, risk-reduction prototyping, and requirements-driven design and verification.Typical Duties Assigned To This PositionLead mechanical engineering designs, development, integration/test, and production of complex and dynamic military systemsGenerate 3D solid models, drawings, and documentation utilizing GD&T principlesPerform tolerance analyses to assure fit & functionPerform thermal, structural/stress, and modal/vibration analysesAssess designs against environmental requirementsDevelop prototypes and conduct test and verification effortsPartner with other engineering disciplines and operations personnel to develop solutions that adhere to DTUPC, DFT, and DFM requirementsSupport resolution of technical issues discovered during manufacture and test of deliverable hardwareEvaluate and troubleshoot mechanical faults and issues, assessing test failures for root cause, identifying disposition/corrective actionsDesign test equipment to ensure the performance and integrity of manufactured productsParticipate in requirements development, performing technical trade studies, and evaluating technology insertion/upgradesDevelop and execute test plans, which includes the integration of test solutions, and provide detailed reports on test resultParticipate in new business captureThe ideal candidate will thrive in a learning environment that encourages leadership and technical growth.Please note that pursuant to a government contract, this specific position requires US citizenship.Because of the need for consistent, in-person collaboration and/or the requirement to perform all work onsite due to the nature of this particular role, it will be performed full-time on site.RequiredRequired Education, Experience, & Skills Bachelor's degree in Mechanical Engineering4+ years (or 2+ years with MS ME) designing, testing, and troubleshooting high-reliability mechanical systems Demonstrated understanding of mechanical principles, test methodologies, and the ability to work with advanced test equipment and cutting-edge technologyStrong “hands-on” laboratory experience with instrumentation, equipment, and processesEligible to obtain a DOD Security ClearancePreferredPreferred Education, Experience, & Skills Possess an understanding in the application of heat transfer principles, strength of materials, materials selection, design for vibration environments and the ability to apply those principles to unique mechanical design challengesExperience with mechanical engineering tools for design and analysis, including ANSYS Workbench/Mechanical, PTC Creo, MATLAB/Simulink, Siemens NX, ANSYS IcepakFamiliarity with design, analysis, and manufacturing standards associated with complex multilayer rigid and rigid-flex CCAsKnowledge of engineering development processes for aero/defense industry, including designing and testing to ASTM, SAE, DO, MIL-STD-810A self-starter with Agile hardware development experienceExceptional degree of ingenuity, creativity, and resourcefulness.Control account management experienceExperience with LRIP / FRP, especially electronics manufacturing and test methodologiesFamiliarity with AS9145 compliant processesStrong written and verbal communication skillsActive DOD security clearancePay InformationFull-Time Salary Range: $118095 - $200762Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.About BAE Systems Electronic SystemsBAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it’s what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale. At BAE Systems, you’ll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems’ game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere – from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact – for our customers and the communities we serve.This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.