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Develop process parameters for a variety of manufacturing assembly operations, including heat sealing, laser welding, laser cutting, ultrasonic welding, resistance welding, and battery winding.
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Work environment: GE Aviation Systems facility located in Islip, Long Island is dedicated to the design and manufacture of power conversion & control products, Battery systems, Lighting Controllers, Frequency Converters, Digital Control Products, Control Panels, Inverters, Power supplies and Advanced power conversion applications.
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The Mechanical Engineer will work closely with electrical engineers and designers to design effective solutions for clients in the lead acid battery and manufacturing industries. The mechanical engineer will design and manage projects from inception to installation.
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The Electrode Engineering team within the Technology group at Form is multidisciplinary and focused on delivering qualified battery anode and cathode designs that meet operational performance targets, at cost and with high reliability, from controlled processes on high-volume manufacturing lines for Form Energy's utility-scale multi-day energy storage system.
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Lead the design, development, and optimization of lithium-ion battery cell manufacturing processes, from electrode preparation to cell assembly. Proven experience in lithium-ion battery cell manufacturing processes and associated equipment.
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Stator, Motor, and Inverter or Battery Systems manufacturing background preferred. Ability to read and interpret detailed mechanical assembly drawings and accurately measure and inspect tolerances.
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BS degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, Business or equivalent experience. ASQ certification CQE, CQM, Lean Manufacturing, CSSGB, and / or TPS philosophies & Kaizen methods required.
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Basic set of mechanical tools (sockets, wrenches, and battery-operated impact gun) Must have a basic knowledge of lean manufacturing principles and incorporate the principles in dealings with customers and team members.
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Generation, battery manufacturing, building products, foundry and metal packaging. – Associate Degree in Industrial, Electrical or Mechanical Engineering or related field. – 5+ years of exposure to mechanical/electrical background in Thermal Processing Capital Equipment.
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Understanding of mechanical engineering physics such as boundary/force diagrams, stress/strain, 1D thermodynamics, and basic manufacturing techniques (CNC, molding, laser cutting, and 3D printing.
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As a member of the Global Operations Equipment group, the Locomotive Test Process Engineer - Electrical & Mechanical Assembly/Testing will be responsible for Locomotive assembly, wiring, and test processes through Hi-pot, Battery Checks, Lighting, Multiple Unit Checks, Programming, Service, Self-tests, Air Brakes, Load, Vibration, Event Recorder, Radio, Track, Cab Signal, and various other tests based on final locomotive design requirements.
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Develop electrical, mechanical, and thermal interfaces and ensure package compatibility for module into HV Battery System. Interface to adjacent teams including HV Battery unit team, HV Battery manufacturing team, and HV Battery cell team, HV Battery Testing team, Supplier Technical Assistance, and Purchasing.
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10 years of relevant experience in a manufacturing/production environment assembling electro-mechanical parts, components, final assemblies, large scale integration preferably in battery packs or energy storage systems.
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ResponsibilitiesDevelop and execute mechanical design for vehicle exterior components, glazing and closures from conception through prototyping and production, selecting manufacturing technologies well matched to program volumes and in line with vehicle cost and performance targets.
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This position is for a full time traveling assignment supporting an Advanced Technology project, which includes our Data Center, Pharmaceutical, Industrial/Manufacturing, and EV/Battery/Renewables market segments.
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