Inspection Coordinator Tech 3
Company OverviewCB&I® is the world’s leading designer and builder of storage facilities, tanks and terminals. With more than 60,000 structures completed throughout our 135+ year history, we have the global expertise and strategically-located operations to provide customers world-class storage solutions for even the most complex energy infrastructure projects.OverviewThe Weld Supervisor is responsible for communicating and cooperating with internal co-workers, other companies, sub-contractor and customers, be able to manage difficult customers, help create and sustain a positive company image internally and externally, create a positive working environment for everyone, maintain positive work ethics and attendance, maintain good housekeeping, actively lead and encourage participation at JSA Meetings, promptly report all incidents and near misses, actively lead and encourage participation in the HSE and Quality Good Catch Programs, be an innovator in safe work practices/equipment, regularly inform co-workers of the safe way to perform tasks, value quality over personal profitability, obtain, maintain and improve their levels in all NDE methods, regularly confirm Welding and NDE Procedures are being followed, regularly discuss and/or demonstrate ways to improve quality, have the temperament, skills and ability to train others, organize job site to run optimally, plan work two or more weeks in advance, regularly and on-time turn in Weld Supervisor Reports and KPI’s, assist with timely scheduling for 3rd party inspections, assist with correctly assigning welders based on their skill level and certifications, stay up to date on all inspections and testing, maintain weld and NDE material inventory, self performs and organizes 3rd party NDE on a timely basis, regularly encourage co-workers to reduce job-site consumables waste, deduce and implement safe and effective solutions, recognize future problems and implement preventative actions, seek assistance and clarification when needed, troubleshoot and maintain welding equipment, keep procedures reports and records organized and available, keep record drawings and checklists up to date, adhere and enforce company policies, travel as needed, use computer to efficiently manage project paperwork, become certified in all welding processes, be familiar with general construction of new storage tanks, vessels and structures as well as repairs. This role directly reports to the Welding Manager and routinely interacts with Erection Superintendent.ResponsibilitiesQuality Control Know and understand contractual requirements Inspect materials for correctness and damage Consult with the Authorized Inspector or Customer Representative Schedule NDE and notify applicable parties Ensure calibration on equipment is current Maintain records on siteWelding Know and understand the contractual requirements Know and understand the WPS Keep track of welder qualifications Ensure electrode and consumable materials are properly stored and conditioned Ensure proper fit up and cleanliness of field weld joints Know and understand welder skill levels Communicate WPS requirements to welders Be able to demonstrate if needed Check welder progress and assist where neededTraining Visually inspect each welders work and progress Provide welding demonstrations Encourage welders to achieve higher standards of quality and productivity Participate actively in safety awareness and training.Safety Leads by example Participates actively in safety meetings Actively participates in correcting un‐safe conditions Daily safety input through I Care, JSA, Good Catch, 5x5 programs, 360 programs Be able to demonstrate if neededInspection and Testing Ensures work meets drawings, standards, and codes. Ensures and assists testing and NDE is current and properly done Ensures all work is completed and signed off. Be able to setup and perform all testing of tanks vessels piping and etc.Reports Record drawings Weld Supervisor Report Safety Questionnaire Check Lists RT/UT ReportsComplete any other task required!Local RequirementsNormal work environment will be shop or field which will require exposure to outdoor weather conditions, loud noise, working near moving mechanical parts, electrical energy, construction equipment, vibration, fumes, chemicals, and airborne particles. Physical RequirementsNP=Not Present, O=Occasionally (0-33%), F=Frequently (34-66%), C=Constantly (67-100%)StandingCWalkingFSittingFPushingFPullingFClimbingFBalancingFBendingFStoopingFKneelingFCrouchingFCrawlingFReachingFHandlingCFingeringCFeelingCVisionCHearingCLifting (lbs.)Carrying (lbs.)0-10lbsC0-10lbsC10-20lbsC10-20lbsC25-50lbsO25-50lbsO50-100lbsO50-100lbsO100lbs+O100lbs+OSedentary WorkLifting 10 pounds maximum and occasionally lifting and/or carrying such articles as dockets, ledgers and small tools.Light WorkLifting 20 pounds maximum with frequent lifting and/or carrying of objects weighing up to 10 pounds.Medium WorkLifting 50 pounds maximum with frequent lifting and/or carrying of objects weighing up to 25 pounds (overhead level).Heavy WorkLifting 100 pounds maximum with frequent lifting and/or carrying of objects weighing up to 50 pounds.Very Heavy WorkLifting objects more than 100 pounds with frequent lifting and/or carrying of objects weighing 50 pounds or more (to shoulder height).Tools UsedTape measure, straight edge, level, chalk line, sledgehammer, burning torch, welding equipment, chipping hammer, fitting gear, come-a-longs, jacks, chain falls, material handling equipment, inspection equipment, hoists, hammers, pry bar, fit-up bar, wrenches, key plates, bull pins, wire rope slings, shackles, hand wire brush and cribbing blocks. Powered hand tools including grinders, chipping and peening guns, wire brushes, saws, ladder, scaffold and impact wrenchesPersonal Protective EquipmentHardhat, safety goggles/glasses with side shields Z87 stamped, full body harness with double lanyard, hearing protection, respiratory protection, gloves, respirator, fresh air equipment, and safety toe shoes required ANSI 41.1 with steel toe and defined heelAudio-Visual & Licensing DemandsR=Required & NR =Not RequiredDepth PerceptionRColor DiscriminationRPeripheral VisionRHearing (Avg)RWork EnvironmentNP=Not Present, O=Occasionally (0-33%), F=Frequently (34-66%), C=Constantly (67-100%)InsideOWet and/or HumidFElectricalHazardsCFumesCOutsideCNoiseCBurnsCOdorsFExtreme ColdFVibrationCExplosivesOMistFExtreme HeatFMechanicalHazardsCRadiant EnergyOGasesFQualifications High School Diploma or equivalent. 5+ years of industry experienceLevel 1 Attributes 5 years of experience Weld Certification Competent in NDE Methods Rigging Training Active Fit Test Confined Space Trained CBI Weld Supervisor Training Desirable Communicates well with the crewSkills and Behaviors Skilled in:Advanced Drawing Reading & Layout SkillsGrindingOxy/Fuel BurningAdvanced FittingArc GougingManlift / Scissor / Gondola / Spider Buggy LiftStructural erection and fit-upTank Bottom/Lapped Plate - layout and fitTank fittings - layout and fitTank shell plate - erect and fitWeld seam grindingBasic Knowledge of Construction ManualsCompression barShell stiffenerWind girderTop AngleEngineering drawings - read and understandKnow how to use welding gaugesWork well with othersAdvanced RiggingRoof installation - Roof type to be filled by Evaluator, as applicableSpecialized tank activities - Air Raise / Hydrotest / Seal / Pneumatic, etc.Tank Builders scaffold erection and useSphere shell plate - erect and fitCrane hand signal skillsAttend Rigging ClassAbility to understand all type rigging toolsAble to read Operation Manuals / Load chartAble to calculate the weight of the loadMaintaining the rigging tools in good working safe conditionPerform periodic inspection / Color coding all Rigging gearAbility to select the correct rigging gear for the lift / Sling TerminationKnows how to do basic load calculationsKnows how to inspect lifting & safety tools / equipmentKnows how to organize work - follow given instructions Ability to read a standard measuring tape Access elevated work platforms and scaffolds through the use of ladders, stairways, or other designated access ways. Climb structures utilizing appropriate fall protection and available handholds and footholds. Work with precise limits or standards of accuracy. Compare and see differences in the size, shape and form of lines, figures, and objects. Understand verbal instructions and written posted notices. Comply with all written and verbally communicated safety rules and procedures. Perform general labor on construction sites. Work in confined spaces where respirators and fresh air equipment are utilized. Maintain and use personal protective equipment. Practice good housekeeping to maintain a clean, orderly, and safe work area. Perform a variety of duties, which may often change. Able to understand verbal instructions and written posted notices. Capable of learning to read and understand basic drawings. Able to visually inspect personal work activities. Must be able to use a transit/level Must be able to set up and run all CBI welding equipment