Team Lead, Maintenance (3rd Shift - Ann St))
It's fun to work in a company where people truly BELIEVE in what they're doing!We're committed to bringing passion and customer focus to the business.Maintenance Team Lead3rd Shift - Ann StJob Duties/Technical SkillsUnderstand and follow the company values and Quality policyEnsures all employees are following the safety policiesEnsure that all employees are aware of and follow HR policies and procedures.May give verbal input regarding employee performance during employee review processMay lead small projectsComplete proper documentation for safety environmental incidentsCompletes all required data entry & documentation in Maintenance softwareAttend meetings as neededDistribute department work ordersProficient in operating a wide variety of tools and instruments such as micrometers, calipers, voltmeters and other metrology gauges; hand tools, power tools, computers, machine shop equipment, etc.)Advise Supervisor of problems, make suggestions and repairs as needed, provide feedback regarding PMs with details to reduce and minimize downtime of all manufacturing and facilities equipment, to develop a predictive and proactive planWorks to improve equipment effectiveness through meantime failure analysis, root cause analysis and general troubleshooting, by maintaining the operation maintenance system (CMMS)Provides and guides lower level technicians to do an effective preventive maintenance work for equipment and or facility in accordance with the manufacturers and or engineering guidelines.Identify and anticipate major repairs, replacements and to insure improved and continuous operations are taking place on a timely mannerInstalls power supply wiring and conduit for newly installed machines and equipment, conveyors, and programmable controllers (PLCs) and Human Machine Interface (HMI).Replaces faulty electrical components of machine such as relays, switches, motors, variable frequency drives and position sensing devices (servo sensor)Maintains and improves electrical infrastructure main distribution, sub panels, transformers and remote wiring for production machines.Diagnoses and repairs or replaces faulty electronic components such as circuit boards.Diagnoses and replaces defective mechanical, hydraulic, and pneumatic components of machines and equipmentAbility to multi-task and manage multiple priorities.Performs service calls and ability to prioritize emergency breakdowns.Ability to perform under pressure and under limited supervisionMaintains a clean, safe work area in compliance with Corporate/OSHA Standards and performs all work in accordance with established safety procedures.Advance knowledge with photo eyes, sensors, encoders and limit switchesExpert knowledge in Electro-pneumatic systems, PID controllers and computer-based programsAdvance knowledge to maintain and repair laser date code equipmentExpert knowledge of all plant machinery, including controls and subsystems; can operate machinery to produce a Trojan product or componentPerforms machinery and equipment examinations to troubleshoot for defects in operationPrograms and troubleshoots Programmable Logic Control (PLC) and Human Machine Interface (HMI) systems and control wiring to determine problems for equipment by using ladder logic and other tools to do analysisAble to work on Robots:Diagnose robot mechanical problemsReview mechanical components on the robotPerform adjustments on the robotPerform periodic maintenance on the mechanical unitReplace mechanical/electrical components on the robotProficient working knowledge of electrical, mechanical, hydraulic and pneumatic systemsPrepare reports on improving operationsAble to work overtime hours, weekends and rotational shiftsAbility to communicate with equipment manufactures to troubleshoot and solve issues during working hoursProficient in Ohm's Law (Electrical formulas and equations) and NEC (National Electric Code)Will be required to fill in for Supervisor as needed and demonstrate leadership qualitiesBe able to train lower level partners in all aspects of maintenance, safety, quality and production expectationsUnderstands and practices the concept of Customer Service as it relates to an internal customerMust have and teach interpersonal skills and leads and drives teamwork cultureFollow and maintain Lean activitiesMust complete CPI Training (methodology). Assist with training as neededOther duties as assignedSafety RequirementsComply with Blood Lead Health and Hygiene ProtocolsUnderstand and comply with correct lifting procedures which enable lifting up to 50 lbs.Comply with Hazard communication proceduresMust follow ergonomic recommendations and safety proceduresTechnician must wear Personal Protective Equipment (PPE) that consist of the following:Safety GlassesFace shield (when required)Full or half face respiratorEar Protection (when required)Use of two-way RadiosUniform (company issue)Surgeons Cap (disposable)Gloves (different kinds)Steel Toe ShoesSteel Toe Robber Boots (when working with Acid)PVC suit (when working with Acid)High Temp garmentsLOTO Potential Hazards (mitigated by following all safety procedures - apply to all levels Possible mechanical hazards if employee removes or bypass any guard(s)Operators must follow the Lockout/Tagout instructions prior to bypassing a guardPossible burns, contusions, scrapes, falls, pinch points, amputations, electrical shocksOperator must ensure that ventilation is in proper working condition and wear proper PPEPossible Heat Hazards, electrical hazards or Lead dust exposure when troubleshooting equipmentOperator must wear proper PPE, Lockout/Tagout procedures and use proper tooling and designated instrumentsPossible fall hazard, collisions with elevated objects, contusions, may encounter wet surfaces (oil, water, acid) which may result in skidding, slipping, etc.Operator must follow aerial platform safety procedures, wear proper PPE, be aware of his/her surroundings, follow forklift safety procedures, etc.Possible lead dust exposure when trouble shooting equipmentMust make sure ventilation is in proper working condition and must wear proper PPEPossible exposure to solvent vapors when cleaning machine parts and water and/or solvent splash and debrisExposure to 90% sulfuric acid while working in the acid farm or in areas where the acid is presentMust follow Lockout/Tagout procedures when applicable and wear the correct PPE, PVC suit Basic Skills (Reading, Writing, Math, Communication) Must be Proficient in English (reading and writing), bilingual preferred (Spanish)Read and interpret documents such as safety rules, operating & maintenance instructions and procedure manualsRead/follow blueprints, and draw simple schematicsStrong troubleshooting skills on mechanical, hydraulics, electrical and pneumaticsStrong critical thinking skills with the ability to react in an efficient timely manner with a customer service attitudeAbility to write routine reports and correspondencePerforms basic math functions (add, subtract, multiply, divide) in all units of measure, using whole numbers, common fractions and decimalsAbility to compute rate, ratio and percent and to draw and interpret bar graphsStrong computer skills, with proficient in Microsoft Excel & WordCompletes all required data entry & documentation in Maintenance softwareFollow equipment specificationsFollow TBC product requirements and specifications Experience AA degree in mechanical, electrical or industrial maintenance (preferred). Certificates or degrees as an Electrician / Mechanic or equivalent (Manager's discretion)5+ years' experience in an industrial maintenance environment and 5 + years proven Experience with PLC and HMI Hardware/Software (Allen Bradley preferred), Variable speed drivers, hydraulics, pneumatics, mechanics and the ability to demonstrate high proficiency in these areas. if you like wild growth and working with happy, enthusiastic over-achievers, you'll enjoy your career with us!