{"schemaVersion":"jobsearcher.job.v1","id":"7435f392a87dffb9ca8145f9","url":"https://jobsearcher.com/jobs/7435f392a87dffb9ca8145f9","canonicalUrl":"https://jobsearcher.com/jobs/7435f392a87dffb9ca8145f9","title":"Sr Staff Process Development Engineer","description":"Senior Staff Process Engineer Join Dexcom’s Product Development organization to shape next‑generation products and bridge early concept development with scalable, high‑volume manufacturing.\nResponsibilities Lead process technology development strategies enabling next‑generation product architectures, smaller form factors and tighter tolerances.\nDrive design realization by aligning product requirements with process capability and manufacturing strategy.\nInfluence product design through DFx (DFM, DFA, DFR) insights, leveraging deep process understanding and trade‑off analysis.\nDevelop and scale advanced processes for micro‑dispensing, bonding, and encapsulation of adhesives, epoxies, and soft materials.\nArchitect and execute process characterization strategies, including DOE, multivariate analysis and statistically rigorous experimentation.\nDefine and manage CPPs, CQAs, process windows and control strategies using Product & Process Excellence methodologies.\nEnsure processes are designed for scalability, robustness and high‑volume manufacturability early in development.\nLead design verification readiness, including process definition, risk mitigation and capability demonstration.\nEstablish metrology and inspection strategies aligned to micro‑scale feature requirements and tolerance validation.\nLead cross‑functional collaboration across R&D, quality, reliability and manufacturing, serving as a key technical voice in design reviews.\nTravel required: 15–25%.\nQualifications Deep expertise in adhesives, epoxies, soft materials or other precision material systems used in high‑performance devices.\nStrong experience in design realization and process‑driven product development within R&D environments.\nAdvanced proficiency in DOE, process capability analysis and statistical modeling.\nTrack record of developing scalable, high‑precision processes for complex product architectures.\nApplication of Product & Process Excellence principles (Lean, Six Sigma, CPM) to drive process capability, variation reduction and manufacturability.\nStrong knowledge of process‑material interactions and their impact on performance and reliability.\nAbility to influence cross‑functional teams and mentor engineers in process characterization and technical rigor.\nClear communication of complex technical concepts and alignment across engineering disciplines.\nExperience in semiconductor, advanced packaging, displays or high‑resolution wearable device industries (nice to have).\nEducation: Bachelor’s degree in a technical discipline with a minimum of 13+ years related experience, or a Master’s degree with 8+ years experience, or a PhD with 5+ years experience.\nBenefits A front‑row seat to life‑changing CGM technology.\nComprehensive benefits program.\nGrowth opportunities on a global scale.\nAccess to career development through in‑house learning programs and/or qualified tuition reimbursement.\nTravel required: 15–25%.\nSalary range: $135,100.00–$225,100.00.\nEqual Opportunity Dexcom is an equal‑opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin or protected veteran status and will not be discriminated against on the basis of disability. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.\n\n#J-18808-Ljbffr","company":"1 Dexcom","rawCompany":"1 dexcom","city":"San Diego","state":"CA","isRemote":false,"isActive":false,"createdAt":"2026-06-17T04:17:09.575Z","occupations":[{"code":"17-2112.03","title":"Manufacturing Engineers","slug":"manufacturing-engineers"},{"code":"17-2031.00","title":"Bioengineers and Biomedical Engineers","slug":"bioengineers-and-biomedical-engineers"},{"code":"17-2112.00","title":"Industrial Engineers","slug":"industrial-engineers"}],"industries":[{"code":"339113","title":"Surgical Appliance and Supplies Manufacturing","slug":"surgical-appliance-and-supplies-manufacturing"},{"code":"334519","title":"Other Measuring and Controlling Device Manufacturing","slug":"other-measuring-and-controlling-device-manufacturing"},{"code":"339112","title":"Surgical and Medical Instrument Manufacturing","slug":"surgical-and-medical-instrument-manufacturing"}],"jobPosting":{"@context":"https://schema.org","@type":"JobPosting","title":"Sr Staff Process Development Engineer","description":"Senior Staff Process Engineer Join Dexcom’s Product Development organization to shape next‑generation products and bridge early concept development with scalable, high‑volume manufacturing.\nResponsibilities Lead process technology development strategies enabling next‑generation product architectures, smaller form factors and tighter tolerances.\nDrive design realization by aligning product requirements with process capability and manufacturing strategy.\nInfluence product design through DFx (DFM, DFA, DFR) insights, leveraging deep process understanding and trade‑off analysis.\nDevelop and scale advanced processes for micro‑dispensing, bonding, and encapsulation of adhesives, epoxies, and soft materials.\nArchitect and execute process characterization strategies, including DOE, multivariate analysis and statistically rigorous experimentation.\nDefine and manage CPPs, CQAs, process windows and control strategies using Product & Process Excellence methodologies.\nEnsure processes are designed for scalability, robustness and high‑volume manufacturability early in development.\nLead design verification readiness, including process definition, risk mitigation and capability demonstration.\nEstablish metrology and inspection strategies aligned to micro‑scale feature requirements and tolerance validation.\nLead cross‑functional collaboration across R&D, quality, reliability and manufacturing, serving as a key technical voice in design reviews.\nTravel required: 15–25%.\nQualifications Deep expertise in adhesives, epoxies, soft materials or other precision material systems used in high‑performance devices.\nStrong experience in design realization and process‑driven product development within R&D environments.\nAdvanced proficiency in DOE, process capability analysis and statistical modeling.\nTrack record of developing scalable, high‑precision processes for complex product architectures.\nApplication of Product & Process Excellence principles (Lean, Six Sigma, CPM) to drive process capability, variation reduction and manufacturability.\nStrong knowledge of process‑material interactions and their impact on performance and reliability.\nAbility to influence cross‑functional teams and mentor engineers in process characterization and technical rigor.\nClear communication of complex technical concepts and alignment across engineering disciplines.\nExperience in semiconductor, advanced packaging, displays or high‑resolution wearable device industries (nice to have).\nEducation: Bachelor’s degree in a technical discipline with a minimum of 13+ years related experience, or a Master’s degree with 8+ years experience, or a PhD with 5+ years experience.\nBenefits A front‑row seat to life‑changing CGM technology.\nComprehensive benefits program.\nGrowth opportunities on a global scale.\nAccess to career development through in‑house learning programs and/or qualified tuition reimbursement.\nTravel required: 15–25%.\nSalary range: $135,100.00–$225,100.00.\nEqual Opportunity Dexcom is an equal‑opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin or protected veteran status and will not be discriminated against on the basis of disability. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.\n\n#J-18808-Ljbffr","datePosted":"2026-06-17T04:17:09.575Z","dateModified":"2026-06-17T04:17:09.575Z","hiringOrganization":{"@type":"Organization","name":"1 Dexcom","sameAs":"https://jobsearcher.com"},"jobLocation":{"@type":"Place","address":{"@type":"PostalAddress","addressLocality":"San Diego","addressRegion":"CA","addressCountry":"US"}},"identifier":{"@type":"PropertyValue","name":"JobSearcher","value":"7435f392a87dffb9ca8145f9"},"url":"https://jobsearcher.com/jobs/7435f392a87dffb9ca8145f9"}}