{"schemaVersion":"jobsearcher.job.v1","id":"5fbbd5debe9f37538ff9a24e","url":"https://jobsearcher.com/jobs/5fbbd5debe9f37538ff9a24e","canonicalUrl":"https://jobsearcher.com/jobs/5fbbd5debe9f37538ff9a24e","title":"Maintenance and Controls Engineer","description":"We are currently developing the next generation of high-performance battery systems tailored for diverse sectors, including robotics, marine, military, commercial electric vehicles, material handling, and aerial work platforms. We are looking for a skilled Maintenance & Controls Engineer to join our team in Mason, Ohio, and help drive the continuous improvement of our advanced manufacturing processes.\n\nThis role offers a unique opportunity to take a hands-on approach to our engineering operations. You will be instrumental in optimizing equipment uptime, managing automated production systems, and executing both preventive and predictive maintenance strategies. If you are passionate about resolving complex technical challenges, commissioning state-of-the-art equipment, and contributing to the growth of a leading U.S. manufacturing firm, we invite you to apply.\n\nKey Responsibilities\nEnsure manufacturing productivity remains high by maintaining and troubleshooting our automated production machinery.\nIdentify and resolve failures across electrical, mechanical, pneumatic, hydraulic, servo, and controls systems to keep operations running smoothly.\nManage the programming, troubleshooting, and modification of PLCs, HMIs, motion control systems, and other industrial automation hardware.\nAssist in the installation, startup, commissioning, and validation of new production lines and manufacturing equipment.\nCreate and implement maintenance schedules to improve equipment reliability and help minimize unexpected downtime.\nUtilize structured problem-solving techniques like 5-Why, Fishbone, and Failure Mode Analysis to lead root cause investigations.\nMaintain comprehensive records, including electrical drawings, PLC backups, spare parts inventory, and equipment documentation.\nSupport a wide range of technologies, including industrial and collaborative robots, assembly equipment, conveyors, vision systems, and end-of-line testing tools.\nDiagnose issues within industrial networking, Ethernet/IP, I/O systems, sensors, actuators, servo drives, and VFDs.\nDesign, update, and enhance machine electrical systems and control panels to improve overall performance.\nCollaborate with Manufacturing Engineering to boost cycle times, quality, ergonomics, and total throughput for the team.\nEvaluate equipment performance metrics such as OEE, MTBF, MTTR, and downtime reports to drive operational efficiency.\nPropose and execute capital improvements and automation upgrades to support cost-reduction goals.\nMaintain essential facility infrastructure, including compressed air, HVAC interfaces, and electrical distribution systems.\nPromote a culture of safety by ensuring strict adherence to OSHA, NFPA 70E, Lockout/Tagout, and internal safety protocols.\nWork alongside Quality, Manufacturing, and Test Engineering teams to facilitate rapid resolution of production challenges.\nManage work orders, preventive maintenance schedules, and spare parts tracking through the Odoo ERP and MES platforms.\nRequired Qualifications\nBachelor’s degree in Mechatronics, Electrical, Controls, Mechanical, or Manufacturing Engineering, or a related technical field.\nFive or more years of experience in a production environment supporting automated manufacturing systems.\nProven expertise in troubleshooting equipment controlled by PLCs.\nProficiency with PLC platforms such as Allen-Bradley, Siemens, Beckhoff, Omron, or Mitsubishi.\nExperience with HMI development and industrial communication standards like Ethernet/IP, Profinet, DeviceNet, Modbus, or EtherCAT.\nHands-on experience with motion control, variable frequency drives, servo systems, and industrial networks.\nWorking knowledge of industrial robotics, including brands like FANUC, ABB, Universal Robots, Yaskawa, or Epson.\nExperience maintaining automated assembly, leak testing, vision, dispensing, and inspection systems.\nAbility to interpret and adjust electrical schematics, wiring diagrams, control panel layouts, and ladder logic.\nProficiency in electrical design software such as AutoCAD Electrical or EPLAN is highly preferred.\nDeep understanding of machine safety, instrumentation, sensors, and industrial electrical systems.\nExperience with condition monitoring, vibration analysis, thermal imaging, and lubrication management is a plus.\nFamiliarity with Six Sigma, Lean Manufacturing, Total Productive Maintenance (TPM), and other continuous improvement frameworks.\nBackground in highly automated environments such as automotive, battery manufacturing, aerospace, medical devices, or semiconductors.\nStrong analytical capabilities to manage multiple projects while maintaining responsiveness to urgent production needs.\nExcellent communication skills to foster effective collaboration across cross-functional engineering and operations teams.\nWhy You Should Join Us\nContribute to the success of one of the fastest-growing advanced battery manufacturers in the country.\nGain hands-on experience with cutting-edge battery production and automation technologies.\nTake a leading role in the launch of new manufacturing processes and production lines.\nWork alongside a talented team of engineers across product development and advanced technology departments.\nReceive a competitive salary package.\nBenefit from a comprehensive health and wellness plan.\nParticipate in our 401(k) retirement program with company matching.\nEnjoy generous paid time off and holiday benefits.\nAccess ongoing technical training and professional development opportunities.\nBenefit from clear pathways for career advancement as our organization grows.\nTechnical Proficiencies\nElectrical Schematics\nTroubleshooting Skills\nMachine Building and Assembly\nPneumatics Experience\nSingle and Three Phase Power\n120/208/240/480 Voltage Systems\nIndustrial Robot Programming\nTroubleshooting Industrial Automation Equipment\nPLC Programming Experience\nSCADA Experience\nProgramming Machine Vision Systems\nElectrical and Electronic Systems\nPneumatics Troubleshooting\nIndustrial Electrical Experience\nIndustrial Electrical Systems\nElectrical Schematic Reading\nEquipment Installation and Wiring\nVLC Troubleshooting\nTechnologies and Equipment\nVariable Frequency Drives (VFD)\nCAD Software\nProgrammable Logic Controller (PLC) (Allen Bradley)\nVision System\nServo Motors\nIndustrial Robot (Fanuc)","company":"Accelera","rawCompany":"accelera","city":"Mason","state":"OH","isRemote":false,"isActive":false,"createdAt":"2026-08-22T15:56:21.119Z","occupations":[{"code":"17-2199.05","title":"Mechatronics Engineers","slug":"mechatronics-engineers"},{"code":"17-3024.00","title":"Electro-Mechanical and Mechatronics Technologists and Technicians","slug":"electro-mechanical-and-mechatronics-technologists-and-technicians"},{"code":"17-2112.03","title":"Manufacturing Engineers","slug":"manufacturing-engineers"}],"industries":[{"code":"333248","title":"All Other Industrial Machinery Manufacturing","slug":"all-other-industrial-machinery-manufacturing"},{"code":"335314","title":"Relay and Industrial Control Manufacturing","slug":"relay-and-industrial-control-manufacturing"},{"code":"811310","title":"Commercial and Industrial Machinery and Equipment (except Automotive and Electronic) Repair and Maintenance","slug":"commercial-and-industrial-machinery-and-equipment-except-automotive-and-electronic-repair-and-maintenance"}],"jobPosting":{"@context":"https://schema.org","@type":"JobPosting","title":"Maintenance and Controls Engineer","description":"We are currently developing the next generation of high-performance battery systems tailored for diverse sectors, including robotics, marine, military, commercial electric vehicles, material handling, and aerial work platforms. We are looking for a skilled Maintenance & Controls Engineer to join our team in Mason, Ohio, and help drive the continuous improvement of our advanced manufacturing processes.\n\nThis role offers a unique opportunity to take a hands-on approach to our engineering operations. You will be instrumental in optimizing equipment uptime, managing automated production systems, and executing both preventive and predictive maintenance strategies. If you are passionate about resolving complex technical challenges, commissioning state-of-the-art equipment, and contributing to the growth of a leading U.S. manufacturing firm, we invite you to apply.\n\nKey Responsibilities\nEnsure manufacturing productivity remains high by maintaining and troubleshooting our automated production machinery.\nIdentify and resolve failures across electrical, mechanical, pneumatic, hydraulic, servo, and controls systems to keep operations running smoothly.\nManage the programming, troubleshooting, and modification of PLCs, HMIs, motion control systems, and other industrial automation hardware.\nAssist in the installation, startup, commissioning, and validation of new production lines and manufacturing equipment.\nCreate and implement maintenance schedules to improve equipment reliability and help minimize unexpected downtime.\nUtilize structured problem-solving techniques like 5-Why, Fishbone, and Failure Mode Analysis to lead root cause investigations.\nMaintain comprehensive records, including electrical drawings, PLC backups, spare parts inventory, and equipment documentation.\nSupport a wide range of technologies, including industrial and collaborative robots, assembly equipment, conveyors, vision systems, and end-of-line testing tools.\nDiagnose issues within industrial networking, Ethernet/IP, I/O systems, sensors, actuators, servo drives, and VFDs.\nDesign, update, and enhance machine electrical systems and control panels to improve overall performance.\nCollaborate with Manufacturing Engineering to boost cycle times, quality, ergonomics, and total throughput for the team.\nEvaluate equipment performance metrics such as OEE, MTBF, MTTR, and downtime reports to drive operational efficiency.\nPropose and execute capital improvements and automation upgrades to support cost-reduction goals.\nMaintain essential facility infrastructure, including compressed air, HVAC interfaces, and electrical distribution systems.\nPromote a culture of safety by ensuring strict adherence to OSHA, NFPA 70E, Lockout/Tagout, and internal safety protocols.\nWork alongside Quality, Manufacturing, and Test Engineering teams to facilitate rapid resolution of production challenges.\nManage work orders, preventive maintenance schedules, and spare parts tracking through the Odoo ERP and MES platforms.\nRequired Qualifications\nBachelor’s degree in Mechatronics, Electrical, Controls, Mechanical, or Manufacturing Engineering, or a related technical field.\nFive or more years of experience in a production environment supporting automated manufacturing systems.\nProven expertise in troubleshooting equipment controlled by PLCs.\nProficiency with PLC platforms such as Allen-Bradley, Siemens, Beckhoff, Omron, or Mitsubishi.\nExperience with HMI development and industrial communication standards like Ethernet/IP, Profinet, DeviceNet, Modbus, or EtherCAT.\nHands-on experience with motion control, variable frequency drives, servo systems, and industrial networks.\nWorking knowledge of industrial robotics, including brands like FANUC, ABB, Universal Robots, Yaskawa, or Epson.\nExperience maintaining automated assembly, leak testing, vision, dispensing, and inspection systems.\nAbility to interpret and adjust electrical schematics, wiring diagrams, control panel layouts, and ladder logic.\nProficiency in electrical design software such as AutoCAD Electrical or EPLAN is highly preferred.\nDeep understanding of machine safety, instrumentation, sensors, and industrial electrical systems.\nExperience with condition monitoring, vibration analysis, thermal imaging, and lubrication management is a plus.\nFamiliarity with Six Sigma, Lean Manufacturing, Total Productive Maintenance (TPM), and other continuous improvement frameworks.\nBackground in highly automated environments such as automotive, battery manufacturing, aerospace, medical devices, or semiconductors.\nStrong analytical capabilities to manage multiple projects while maintaining responsiveness to urgent production needs.\nExcellent communication skills to foster effective collaboration across cross-functional engineering and operations teams.\nWhy You Should Join Us\nContribute to the success of one of the fastest-growing advanced battery manufacturers in the country.\nGain hands-on experience with cutting-edge battery production and automation technologies.\nTake a leading role in the launch of new manufacturing processes and production lines.\nWork alongside a talented team of engineers across product development and advanced technology departments.\nReceive a competitive salary package.\nBenefit from a comprehensive health and wellness plan.\nParticipate in our 401(k) retirement program with company matching.\nEnjoy generous paid time off and holiday benefits.\nAccess ongoing technical training and professional development opportunities.\nBenefit from clear pathways for career advancement as our organization grows.\nTechnical Proficiencies\nElectrical Schematics\nTroubleshooting Skills\nMachine Building and Assembly\nPneumatics Experience\nSingle and Three Phase Power\n120/208/240/480 Voltage Systems\nIndustrial Robot Programming\nTroubleshooting Industrial Automation Equipment\nPLC Programming Experience\nSCADA Experience\nProgramming Machine Vision Systems\nElectrical and Electronic Systems\nPneumatics Troubleshooting\nIndustrial Electrical Experience\nIndustrial Electrical Systems\nElectrical Schematic Reading\nEquipment Installation and Wiring\nVLC Troubleshooting\nTechnologies and Equipment\nVariable Frequency Drives (VFD)\nCAD Software\nProgrammable Logic Controller (PLC) (Allen Bradley)\nVision System\nServo Motors\nIndustrial Robot (Fanuc)","datePosted":"2026-08-22T15:56:21.119Z","dateModified":"2026-08-22T15:56:21.119Z","hiringOrganization":{"@type":"Organization","name":"Accelera","sameAs":"https://jobsearcher.com"},"jobLocation":{"@type":"Place","address":{"@type":"PostalAddress","addressLocality":"Mason","addressRegion":"OH","addressCountry":"US"}},"identifier":{"@type":"PropertyValue","name":"JobSearcher","value":"5fbbd5debe9f37538ff9a24e"},"url":"https://jobsearcher.com/jobs/5fbbd5debe9f37538ff9a24e"}}