{"schemaVersion":"jobsearcher.job.v1","id":"40e9c8d310a9ecb459e6dc0a","url":"https://jobsearcher.com/jobs/40e9c8d310a9ecb459e6dc0a","canonicalUrl":"https://jobsearcher.com/jobs/40e9c8d310a9ecb459e6dc0a","title":"Process Control Operator (PCO)","description":"Shape Your World\nAt Alcoa, you will become an essential part of our purpose: to turn raw potential into real progress. The way we see it, every Alcoan is a work-shaper, team-shaper, idea-shaper, world-shaper.\nThis is your opportunity to shape your career through the skills and experience you bring to the role now and by training for the roles you may want in the future. Our success depends on great teams, where you can thrive and do your best work in a supportive environment.\nAbout the Role\nThe Process Control Operator (PCO) is responsible for monitoring and maintaining the routine functions of electrolytic pots in the aluminum smelting process. This includes changing anodes, tapping pots, moving materials, and operating overhead cranes to ensure efficient and safe operations.\nKey Responsibilities\nMonitor pot operations using visual inspections, millivolt readings, and process control computer systems.\nAdjust pot voltage and current distribution to maintain optimal performance.\nTap pots using siphon, vacuum crucible, and siphon lid.\nOperate overhead cranes and other heavy equipment.\nReplace anodes, clean bath from butts, and manage anode distribution.\nDistribute alumina and bath materials using charging buckets.\nMaintain and repair Potroom components including bridges, bus contacts, and deck plates.\nAssist with pot start-up and shutdown procedures.\nMaintain accurate records using VDT or SPC control charts.\nPerform limited painting and general housekeeping duties.\nWorking Conditions\nThis position follows a rotating DuPont schedule, which includes a repeating 4-week cycle of 12-hour shifts (6:00 AM–6:00 PM or 6:00 PM–6:00 AM), alternating between day and night shifts, with a mix of on/off days, including weekends and holidays.\nWork is performed in a physically demanding industrial environment with exposure to high temperatures, noise, and airborne particulates.\nRequires frequent standing, walking, bending, lifting, and operation of heavy machinery.\nUse of personal protective equipment (PPE) is mandatory to ensure safety in hazardous conditions.\nEnvironmental Responsibilities\nHandle and process materials such as alumina, cryolite, molten aluminum, and dross in accordance with environmental regulations.\nEnsure proper disposal and containment of hazardous materials.\nMaintain clean and organized work areas to minimize environmental impact.\nSafety Responsibilities\nFollow all safety protocols and procedures to protect self and others.\nOperate equipment safely and report any malfunctions or hazards.\nParticipate in safety training and emergency response drills.\nMaintain clean and hazard-free work zones.\nWhat you can bring to the role\nOur values – act with integrity, operate with excellence, care for people, lead with courage – are at the foundation of everything we do. To be successful in this role and to play a part in our ongoing success we desire the following background:\nMinimum Qualifications\nHigh school diploma or GED.\n1 year of work experience\nBasic computer literacy for process monitoring.\nPreferred Qualifications\nExperience in aluminum smelting or similar heavy industrial operations.\nFamiliarity with process control systems and millivolt meters.\nPrevious experience with anode changes and Potroom operations.\nExperience operating heavy equipment and overhead cranes.\nSkills and Competencies\nStrong mechanical aptitude and manual dexterity.\nAbility to interpret technical data and make real-time adjustments.\nAttention to detail and commitment to safety.\nEffective communication and teamwork skills.\nPhysical stamina and resilience in demanding environments.\nAbout the Location\nAlcoa “Warrick” based in Newburgh, Indiana just outside of Evansville, IN has been present in the lives of many families in our community for over 60 years. We’ve grown and we’ve matured together. Now we are looking for our next generation of Alcoans to bring us into the future. You can be one of them! Join us and get ready to experience endless opportunities!\nWe are values led, vision driven and united by our purpose of transforming raw potential into real progress. Our commitments to Inclusion, Diversity & Equity include providing trusting workplaces that are safe, respectful and inclusive of all individuals, free from discrimination, bullying and harassment and that our workplaces reflect the diversity of the communities in which we operate.\nAs a proud equal opportunity workplace and affirmative action employer, Alcoa is dedicated to providing equal opportunities and equal access to all individuals regardless of a person’s gender, age, race, ethnicity, sexual orientation, gender identity, religion, nation of origin, disability, veteran status, language spoken or any other characteristic or status protected by the laws or regulations in the places where we operate.\nIf you have visited our website in search of information on U.S. employment opportunities or to apply for a position, and you require an accommodation, please contact Alcoa Recruiting via email at\ngssrecruiting@alcoa.com.\nThis is a place where you are empowered to do your best work, be your authentic self, and feel a true sense of belonging. Come join us and shape your career!\nYour work. Your world. Shape them for the better.","company":"Alco","rawCompany":"alco","city":"Newburgh","state":"ME","isRemote":false,"isActive":false,"createdAt":"2026-04-12T21:28:50.610Z","occupations":[{"code":"51-4052.00","title":"Pourers and Casters, Metal","slug":"pourers-and-casters-metal"},{"code":"51-4051.00","title":"Metal-Refining Furnace Operators and Tenders","slug":"metal-refining-furnace-operators-and-tenders"},{"code":"51-8099.00","title":"Plant and System Operators, All Other","slug":"plant-and-system-operators-all-other"}],"industries":[{"code":"331314","title":"Secondary Smelting and Alloying of Aluminum","slug":"secondary-smelting-and-alloying-of-aluminum"},{"code":"331524","title":"Aluminum Foundries (except Die-Casting)","slug":"aluminum-foundries-except-die-casting"},{"code":"331313","title":"Alumina Refining and Primary Aluminum Production","slug":"alumina-refining-and-primary-aluminum-production"}],"jobPosting":{"@context":"https://schema.org","@type":"JobPosting","title":"Process Control Operator (PCO)","description":"Shape Your World\nAt Alcoa, you will become an essential part of our purpose: to turn raw potential into real progress. The way we see it, every Alcoan is a work-shaper, team-shaper, idea-shaper, world-shaper.\nThis is your opportunity to shape your career through the skills and experience you bring to the role now and by training for the roles you may want in the future. Our success depends on great teams, where you can thrive and do your best work in a supportive environment.\nAbout the Role\nThe Process Control Operator (PCO) is responsible for monitoring and maintaining the routine functions of electrolytic pots in the aluminum smelting process. This includes changing anodes, tapping pots, moving materials, and operating overhead cranes to ensure efficient and safe operations.\nKey Responsibilities\nMonitor pot operations using visual inspections, millivolt readings, and process control computer systems.\nAdjust pot voltage and current distribution to maintain optimal performance.\nTap pots using siphon, vacuum crucible, and siphon lid.\nOperate overhead cranes and other heavy equipment.\nReplace anodes, clean bath from butts, and manage anode distribution.\nDistribute alumina and bath materials using charging buckets.\nMaintain and repair Potroom components including bridges, bus contacts, and deck plates.\nAssist with pot start-up and shutdown procedures.\nMaintain accurate records using VDT or SPC control charts.\nPerform limited painting and general housekeeping duties.\nWorking Conditions\nThis position follows a rotating DuPont schedule, which includes a repeating 4-week cycle of 12-hour shifts (6:00 AM–6:00 PM or 6:00 PM–6:00 AM), alternating between day and night shifts, with a mix of on/off days, including weekends and holidays.\nWork is performed in a physically demanding industrial environment with exposure to high temperatures, noise, and airborne particulates.\nRequires frequent standing, walking, bending, lifting, and operation of heavy machinery.\nUse of personal protective equipment (PPE) is mandatory to ensure safety in hazardous conditions.\nEnvironmental Responsibilities\nHandle and process materials such as alumina, cryolite, molten aluminum, and dross in accordance with environmental regulations.\nEnsure proper disposal and containment of hazardous materials.\nMaintain clean and organized work areas to minimize environmental impact.\nSafety Responsibilities\nFollow all safety protocols and procedures to protect self and others.\nOperate equipment safely and report any malfunctions or hazards.\nParticipate in safety training and emergency response drills.\nMaintain clean and hazard-free work zones.\nWhat you can bring to the role\nOur values – act with integrity, operate with excellence, care for people, lead with courage – are at the foundation of everything we do. To be successful in this role and to play a part in our ongoing success we desire the following background:\nMinimum Qualifications\nHigh school diploma or GED.\n1 year of work experience\nBasic computer literacy for process monitoring.\nPreferred Qualifications\nExperience in aluminum smelting or similar heavy industrial operations.\nFamiliarity with process control systems and millivolt meters.\nPrevious experience with anode changes and Potroom operations.\nExperience operating heavy equipment and overhead cranes.\nSkills and Competencies\nStrong mechanical aptitude and manual dexterity.\nAbility to interpret technical data and make real-time adjustments.\nAttention to detail and commitment to safety.\nEffective communication and teamwork skills.\nPhysical stamina and resilience in demanding environments.\nAbout the Location\nAlcoa “Warrick” based in Newburgh, Indiana just outside of Evansville, IN has been present in the lives of many families in our community for over 60 years. We’ve grown and we’ve matured together. Now we are looking for our next generation of Alcoans to bring us into the future. You can be one of them! Join us and get ready to experience endless opportunities!\nWe are values led, vision driven and united by our purpose of transforming raw potential into real progress. Our commitments to Inclusion, Diversity & Equity include providing trusting workplaces that are safe, respectful and inclusive of all individuals, free from discrimination, bullying and harassment and that our workplaces reflect the diversity of the communities in which we operate.\nAs a proud equal opportunity workplace and affirmative action employer, Alcoa is dedicated to providing equal opportunities and equal access to all individuals regardless of a person’s gender, age, race, ethnicity, sexual orientation, gender identity, religion, nation of origin, disability, veteran status, language spoken or any other characteristic or status protected by the laws or regulations in the places where we operate.\nIf you have visited our website in search of information on U.S. employment opportunities or to apply for a position, and you require an accommodation, please contact Alcoa Recruiting via email at\ngssrecruiting@alcoa.com.\nThis is a place where you are empowered to do your best work, be your authentic self, and feel a true sense of belonging. Come join us and shape your career!\nYour work. Your world. Shape them for the better.","datePosted":"2026-04-12T21:28:50.610Z","dateModified":"2026-04-12T21:28:50.610Z","hiringOrganization":{"@type":"Organization","name":"Alco","sameAs":"https://jobsearcher.com"},"jobLocation":{"@type":"Place","address":{"@type":"PostalAddress","addressLocality":"Newburgh","addressRegion":"ME","addressCountry":"US"}},"identifier":{"@type":"PropertyValue","name":"JobSearcher","value":"40e9c8d310a9ecb459e6dc0a"},"url":"https://jobsearcher.com/jobs/40e9c8d310a9ecb459e6dc0a"}}