{"schemaVersion":"jobsearcher.job.v1","id":"35ff1aeb9b49ed3c1e5a2c0b","url":"https://jobsearcher.com/jobs/35ff1aeb9b49ed3c1e5a2c0b","canonicalUrl":"https://jobsearcher.com/jobs/35ff1aeb9b49ed3c1e5a2c0b","title":"Application Engineering Manager - Wire EDM","description":"Job Title: Application Engineering ManagerDepartment: Application EngineeringLocation: Sudbury, MAAbout MethodsMethods Machine Tools supplies high-quality, high-precision machine tools and automation solutions, and designs integrated custom machining processes and systems. Headquartered in Sudbury, Mass., and in operation since 1958, Methods provides an end-to-end portfolio of best-in-class products, engineering, service, parts, training, and integration. Methods has more than 300 employees, seven technology centers, one high precision machining center, and has installed in excess of 45,000 machines throughout North America.Position OverviewThe Applications Engineering Manager – Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC ROBOCUT product line.This role serves as the organization’s subject matter expert on wire electrical discharge machining processes, providing pre-sales and post-sales technical support, driving turnkey solution development, and leading a team of applications engineers. The ideal candidate brings deep expertise in FANUC Robocut machines, EDM process optimization, and customer-facing technical consultation.BenefitsMedical, Dental, Vision, Paid time off, Education Assistance, 401(k) Plan, and great opportunity for career growth.Key ResponsibilitiesTechnical LeadershipServe as the company’s foremost Wire EDM technical authority, with specific expertise in the FANUC Robocut a-C400, a-C600, and a-C800 platformsDevelop and optimize cutting parameters, wire threading strategies, and machining processes across a range of materials (hardened tool steel, carbide, titanium, Inconel, etc.)Provide expert-level guidance on FANUC CNC controls, iHMI user interface, AWF3 automatic wire feeding, iPulse3 discharge control, Core Stitch slug retention, and AI-driven thermal compensation featuresLead development of turnkey Wire EDM solutions including fixturing, programming, automation integration, and multi-axis (up to 7-axis) turn-and-burn applicationsConduct test cuts, time studies, and machining demonstrations to validate process capabilities and support customer decision-makingCustomer EngagementPartner with the sales organization to provide technical proposals, application feasibility assessments, and competitive positioning against Mitsubishi, Sodick, Makino, and other Wire EDM OEMsConduct on-site and in-house customer training on Robocut machine operation, programming (G & M code), maintenance, and process optimizationServe as the technical escalation point for complex customer applications, troubleshooting, and process challengesRepresent the company at trade shows, industry events, and technical seminarsProcess & StrategyDevelop and maintain a library of proven cut conditions, application notes, and technical documentation for internal and customer useCollaborate with FANUC engineering teams (domestic and Japan) on product feedback, beta testing, and new feature validationTrack industry trends in Wire EDM technology, materials, and applications to identify new market opportunities across medical, aerospace, defense, energy, mold & die, and additive manufacturing sectorsContribute to continuous improvement initiatives and support ISO 9001 quality management objectivesRequired Skills/abilitiesDeep, demonstrated knowledge of FANUC Robocut platforms, including CNC programming, power supply technology (SF3 / iPulse3), automatic wire feeding systems, and machine setup/optimizationExpert understanding of wire EDM principles — discharge parameters, dielectric fluid management, wire tension control, surface finish optimization (to Ra 0.1 µm), taper cutting, and step/corner cutting techniquesProficiency in G & M code programming for Wire EDM, CAD/CAM software for EDM toolpath generationThorough understanding of EDM behavior across conductive materials including hardened steels, carbides, titanium alloys, copper alloys, and superalloysExcellent verbal and written communication skills with the ability to translate complex technical concepts for customers, sales teams, and executive leadershipMinimum Education And ExperienceBachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related technical discipline — or equivalent combination of education and 10+ years of progressive Wire EDM experienceMinimum 8 years of hands-on Wire EDM applications experience, including at least 3 years in a supervisory or team lead capacityStrong leadership and team management abilitiesExcellent communication skills across all organizational levelsDesign experience and development of programmed applications highly preferred.Prior experience with Fanuc controls is highly preferred.Prior experience with CAM-I is highly preferred; experience with Mastercam or Esprit a plusPrior experience in a machine tool distributor or OEM applications engineering environmentFamiliarity with FANUC CNC ecosystem (controls, servos, robotics) beyond Wire EDMExperience with automation integration for unattended Wire EDM operations (pallet systems, robotic loading)Knowledge of complementary machining processes (sinker EDM, CNC milling, grinding) and how Wire EDM fits within a broader manufacturing workflowLean manufacturing or Six Sigma certification is a plussupervisory responsibilityRecruit, develop, and manage a team of Wire EDM applications engineers, setting performance goals and conducting regular evaluationsEstablish training programs to ensure the team maintains current knowledge of FANUC Robocut technology, new product releases, and evolving EDM best practicesAllocate engineering resources across pre-sales support, post-sales installation, customer training, and ongoing technical support activitiesSupervise geographically dispersed direct reports, ensuring operational efficiency and adherence to organizational policies.Travel RequirementsWillingness to travel up to 30% domestically, with occasional international travelPhysical RequirementsAbility to stand, walk, and work on the shop floor for extended periodsAbility to lift up to 50 lbsSalary Description$139,108.48 – $180,840.92Additional InformationThis job description is designed to provide an overview of basic skills, experiences and education required to perform the job and is not designed to cover or contain a comprehensive listing of all activities, duties, or responsibilities required of the employee to perform the essential functions of the job. In instances where educational degrees are required, the company will take into consideration factors such as additional experience, training, or certifications in lieu of specific educational requirements.Methods Machine is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.","company":"Methods Machine Tools","rawCompany":"methods machine tools","city":"Sudbury","state":"MA","isRemote":false,"isActive":false,"createdAt":"2026-06-20T07:54:57.782Z","occupations":[{"code":"11-9041.00","title":"Architectural and Engineering Managers","slug":"architectural-and-engineering-managers"},{"code":"51-9162.00","title":"Computer Numerically Controlled Tool Programmers","slug":"computer-numerically-controlled-tool-programmers"},{"code":"17-2112.03","title":"Manufacturing Engineers","slug":"manufacturing-engineers"}],"industries":[{"code":"333248","title":"All Other Industrial Machinery Manufacturing","slug":"all-other-industrial-machinery-manufacturing"},{"code":"333517","title":"Machine Tool Manufacturing","slug":"machine-tool-manufacturing"},{"code":"332710","title":"Machine Shops","slug":"machine-shops"}],"jobPosting":{"@context":"https://schema.org","@type":"JobPosting","title":"Application Engineering Manager - Wire EDM","description":"Job Title: Application Engineering ManagerDepartment: Application EngineeringLocation: Sudbury, MAAbout MethodsMethods Machine Tools supplies high-quality, high-precision machine tools and automation solutions, and designs integrated custom machining processes and systems. Headquartered in Sudbury, Mass., and in operation since 1958, Methods provides an end-to-end portfolio of best-in-class products, engineering, service, parts, training, and integration. Methods has more than 300 employees, seven technology centers, one high precision machining center, and has installed in excess of 45,000 machines throughout North America.Position OverviewThe Applications Engineering Manager – Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC ROBOCUT product line.This role serves as the organization’s subject matter expert on wire electrical discharge machining processes, providing pre-sales and post-sales technical support, driving turnkey solution development, and leading a team of applications engineers. The ideal candidate brings deep expertise in FANUC Robocut machines, EDM process optimization, and customer-facing technical consultation.BenefitsMedical, Dental, Vision, Paid time off, Education Assistance, 401(k) Plan, and great opportunity for career growth.Key ResponsibilitiesTechnical LeadershipServe as the company’s foremost Wire EDM technical authority, with specific expertise in the FANUC Robocut a-C400, a-C600, and a-C800 platformsDevelop and optimize cutting parameters, wire threading strategies, and machining processes across a range of materials (hardened tool steel, carbide, titanium, Inconel, etc.)Provide expert-level guidance on FANUC CNC controls, iHMI user interface, AWF3 automatic wire feeding, iPulse3 discharge control, Core Stitch slug retention, and AI-driven thermal compensation featuresLead development of turnkey Wire EDM solutions including fixturing, programming, automation integration, and multi-axis (up to 7-axis) turn-and-burn applicationsConduct test cuts, time studies, and machining demonstrations to validate process capabilities and support customer decision-makingCustomer EngagementPartner with the sales organization to provide technical proposals, application feasibility assessments, and competitive positioning against Mitsubishi, Sodick, Makino, and other Wire EDM OEMsConduct on-site and in-house customer training on Robocut machine operation, programming (G & M code), maintenance, and process optimizationServe as the technical escalation point for complex customer applications, troubleshooting, and process challengesRepresent the company at trade shows, industry events, and technical seminarsProcess & StrategyDevelop and maintain a library of proven cut conditions, application notes, and technical documentation for internal and customer useCollaborate with FANUC engineering teams (domestic and Japan) on product feedback, beta testing, and new feature validationTrack industry trends in Wire EDM technology, materials, and applications to identify new market opportunities across medical, aerospace, defense, energy, mold & die, and additive manufacturing sectorsContribute to continuous improvement initiatives and support ISO 9001 quality management objectivesRequired Skills/abilitiesDeep, demonstrated knowledge of FANUC Robocut platforms, including CNC programming, power supply technology (SF3 / iPulse3), automatic wire feeding systems, and machine setup/optimizationExpert understanding of wire EDM principles — discharge parameters, dielectric fluid management, wire tension control, surface finish optimization (to Ra 0.1 µm), taper cutting, and step/corner cutting techniquesProficiency in G & M code programming for Wire EDM, CAD/CAM software for EDM toolpath generationThorough understanding of EDM behavior across conductive materials including hardened steels, carbides, titanium alloys, copper alloys, and superalloysExcellent verbal and written communication skills with the ability to translate complex technical concepts for customers, sales teams, and executive leadershipMinimum Education And ExperienceBachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related technical discipline — or equivalent combination of education and 10+ years of progressive Wire EDM experienceMinimum 8 years of hands-on Wire EDM applications experience, including at least 3 years in a supervisory or team lead capacityStrong leadership and team management abilitiesExcellent communication skills across all organizational levelsDesign experience and development of programmed applications highly preferred.Prior experience with Fanuc controls is highly preferred.Prior experience with CAM-I is highly preferred; experience with Mastercam or Esprit a plusPrior experience in a machine tool distributor or OEM applications engineering environmentFamiliarity with FANUC CNC ecosystem (controls, servos, robotics) beyond Wire EDMExperience with automation integration for unattended Wire EDM operations (pallet systems, robotic loading)Knowledge of complementary machining processes (sinker EDM, CNC milling, grinding) and how Wire EDM fits within a broader manufacturing workflowLean manufacturing or Six Sigma certification is a plussupervisory responsibilityRecruit, develop, and manage a team of Wire EDM applications engineers, setting performance goals and conducting regular evaluationsEstablish training programs to ensure the team maintains current knowledge of FANUC Robocut technology, new product releases, and evolving EDM best practicesAllocate engineering resources across pre-sales support, post-sales installation, customer training, and ongoing technical support activitiesSupervise geographically dispersed direct reports, ensuring operational efficiency and adherence to organizational policies.Travel RequirementsWillingness to travel up to 30% domestically, with occasional international travelPhysical RequirementsAbility to stand, walk, and work on the shop floor for extended periodsAbility to lift up to 50 lbsSalary Description$139,108.48 – $180,840.92Additional InformationThis job description is designed to provide an overview of basic skills, experiences and education required to perform the job and is not designed to cover or contain a comprehensive listing of all activities, duties, or responsibilities required of the employee to perform the essential functions of the job. In instances where educational degrees are required, the company will take into consideration factors such as additional experience, training, or certifications in lieu of specific educational requirements.Methods Machine is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.","datePosted":"2026-06-20T07:54:57.782Z","dateModified":"2026-06-20T07:54:57.782Z","hiringOrganization":{"@type":"Organization","name":"Methods Machine Tools","sameAs":"https://jobsearcher.com"},"jobLocation":{"@type":"Place","address":{"@type":"PostalAddress","addressLocality":"Sudbury","addressRegion":"MA","addressCountry":"US"}},"identifier":{"@type":"PropertyValue","name":"JobSearcher","value":"35ff1aeb9b49ed3c1e5a2c0b"},"url":"https://jobsearcher.com/jobs/35ff1aeb9b49ed3c1e5a2c0b"}}