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Designs, coordinates and validates work station layouts with an emphasis on ergonomics, single piece or small batch flow, visual aids, Poke Yoke (mistake proofing), 5S, and zero defect policies.
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Mistake Proofing / Poke Yoke. Operational Excellence - experience implementing Lean Manufacturing and Quality Improvement tools. Extensive knowledge leading and executing structured lean manufacturing systems.
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A3, VSM, 5S, MDI, Kaizen Activities, Poke-Yoke, SMED, Leading and Lagging KPI's, etc.) Working Knowledge of TPS / Lean Manufacturing practices. Must have strong understanding of Shop Floor Operational Systems, Management for Daily Improvement, RCCA (Lead and Drive) Manufacturing processes on a Lean Environment and able to use/lead and challenge Advance Quality Tools and machinery in a woodworking environment is preferred.
$105,600 - $123,200 a yearFull-timeExpandApply NowActive JobUpdated 3 months ago - UpvoteDownvoteShare Job
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Applies manufacturing concepts like LEAN manufacturing, push versus pull, 5S, SMED, Poke-Yoke, etc. Applies manufacturing concepts like LEAN manufacturing, push versus pull, 5S, SMED, Poke-Yoke, etc.
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Develop and execute systems and reports to review processes and equipment anticipating production or quality issues and installs irrevocable solutions (Ex-poke yoke). Studies, networks and benchmarks, as appropriate, to develop and refine “best practices” in all areas of responsibility; such as, training and development, statistical manufacturing techniques, LEAN, TOC, APS, etc.
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Execute CI programs by applying LSS tools such as DMAIC, Gemba, Kaizen, A3 thinking, Control Charts, Value Stream Mapping, 5S, Root Cause Analysis, Error Proofing, Visual Management, Poke-Yoke, and others.
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Identify and implement appropriate poke yoke and process control methods. Support or lead cost reduction efforts including I.D.E.A.S. program, Grote DMS, and Lean Kaizen activities. Identify and implement appropriate poke yoke and process control methods.
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Participation in Poke-Yokes and Kaizens. Lean Six Sigma training/experience/certification preferred. Participation in Poke-Yokes and Kaizens. Reporting directly to the Director of Engineering, the Manufacturing Automation Engineer is responsible for identifying, leading, and driving improvements throughout manufacturing centered on safety, compliance, product quality, throughput, and yield.
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Knowledge of Lean manufacturing practices (Kaizen, one-piece-flow, takt time, Kanban, Poke-Yoke, JIT, Value Stream Mapping, A3) Research and test design ideas to determine feasibility, utilizing Lean Manufacturing, Kaizen, Six Sigma, and root cause analysis to formulate/support innovation, corrective actions, and continuous improvement activities.
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Knowledge on Lean manufacturing, Value stream Mapping, Total quality management, Kaizen, 5s, Material tracking - Kanban, Poke - Yoka etc. Knowledge on Lean manufacturing, Value stream Mapping, Total quality management, Kaizen, 5s, Material tracking - Kanban, Poke - Yoka etc.
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Support deployment of Lean tools such as 5S, Visual Factory Aids, SMED concepts, VSM, VOC and Poke Yoke to improve plant safety, quality and throughput performance. The Continuous Improvement Manager will work with plants to develop and manage A3 projects to systematically address the Pareto of improvement opportunities using Lean tools and the Graham Operational Excellence (OPEX) continuous improvement process.
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Knowledge of Lean manufacturing practices (Kanban, Poke-Yoke, JIT, Value Stream Mapping) You will be responsible for using and applying lean tools such as: VSM, work measurement, SMED, TPM, and 5S to achieve company objectives.
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The ideal candidate is a passionate 'teacher' of Lean & Six Sigma (LSS) leadership, has a proven ability to positively influence a culture of continuous process improvement (CPI), and most importantly, has a proven track record of successfully implementing sustainable improvements that realize measurable business value.
$61.15 - $88.94 an hourExpandUpdated Yesterday - UpvoteDownvoteShare Job
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Good understanding of statistical methods, continuous improvement, lean methodology (Green or six-sigma black belt certification will be plus). Promote preventive and proactive culture (poke yoke.
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Experience with the following methodologies and practices: FMEA, Kaizen, Lean tools, 5S, Visual Factory Aids, SMED concepts, VSM, VOC and Poke Yoke. Lean / 6 Sigma Certification, American Society for Quality Certified Manager of Quality/Organizational Excellence or American Society for Quality Certified Quality Engineer.
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